What is a broadcast flake system?
A broadcast flake system is an epoxy flooring application method in which colored vinyl chips are scattered into a wet epoxy base coat to create a decorative, speckled finish at full or partial coverage.
The broadcast flake system applies colored vinyl chips directly into freshly poured epoxy base coat while it remains wet and tacky. The installer broadcasts (spreads) the chips across the surface by hand or with a broadcast tool, allowing them to sink into the soft epoxy. Timing is critical: too early and the chips oversaturate and disappear into the coat; too late and they will not adhere properly. The depth of chip penetration determines whether coverage is full (chips sink flush with the surface) or partial (chips sit raised and visible on top).
Once the base coat cures, a clear polyurethane topcoat seals the chips in place and locks down the finish. The result is a textured, speckled floor with visual depth and a slip-resistant surface that hides dirt and dust better than solid epoxy. Broadcast flake systems are popular in garages, warehouses, retail spaces, and commercial kitchens where both durability and appearance matter. The variety of chip colors and densities allows decorative epoxy specialists to match almost any design preference, from subtle earth tones to bold multi-color effects. The technique is faster and more economical than metallic or solid color epoxy alternatives, making it a standard option across Ontario flooring contractors.